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Electrostatic application of carpet yarn spin finishes as a strategy for reducing environmental water pollution: Theoretical basis

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dc.contributor.author Law, SE en
dc.date.accessioned 2014-06-06T06:46:46Z
dc.date.available 2014-06-06T06:46:46Z
dc.date.issued 2006 en
dc.identifier.issn 00939994 en
dc.identifier.uri http://dx.doi.org/10.1109/TIA.2006.880899 en
dc.identifier.uri http://62.217.125.90/xmlui/handle/123456789/3192
dc.subject Carpet manufacturing en
dc.subject Charged droplets en
dc.subject Corona discharge en
dc.subject Dielectric breakdown en
dc.subject Electrohydrodynamics en
dc.subject Environmental quality en
dc.subject Friction reduction en
dc.subject Polymeric fibers en
dc.subject Surface charge en
dc.subject Wastewater chemical oxygen demand (COD) en
dc.subject.other Chemical oxygen demand en
dc.subject.other Electrohydrodynamics en
dc.subject.other Electrostatics en
dc.subject.other Spinning (fibers) en
dc.subject.other Textile finishing en
dc.subject.other Yarn en
dc.subject.other Charged droplets en
dc.subject.other Corona discharge en
dc.subject.other Dielectric breakdown en
dc.subject.other Electrostatic application en
dc.subject.other Friction reduction en
dc.subject.other Polymeric fibers en
dc.subject.other Surface charge en
dc.subject.other Carpet manufacture en
dc.title Electrostatic application of carpet yarn spin finishes as a strategy for reducing environmental water pollution: Theoretical basis en
heal.type journalArticle en
heal.identifier.primary 10.1109/TIA.2006.880899 en
heal.publicationDate 2006 en
heal.abstract High-speed processing of synthetic yarns into carpet and textile consumer products generally requires application of friction-reducing coating onto the fibers. Due primarily to lack of uniformity of the fiber coating achieved by conventional application methods, excess spin finish up to 1.5-2 wt.% is routinely topically applied to the peripheral surface of the coalesced fiber bundle at the time of ""spinning"" polymeric fibers to ensure satisfactory performance. These yarn spin finishes unfortunately present significant air and water pollution concerns in the final stages of production, contributing up to 60%-70% of the chemical oxygen demand (COD) pollution load of wastewater effluents from carpet manufacturing plants. This paper reports the theoretical basis for an electrostatic process and engineering prototype for the precharging of high-speed dielectric filament arrays, the electrohydrodynamic spray application of charged spin finish thereon, and the net charge balance/neutralization of fibers comprised of such coated filaments. Consistent with practically attainable surface charge limits (e.g., 25 μC/m2) and spray charge limits (e.g., 10 mC/kg), attractive forces typically 60- to 120-fold greater than gravity are theoretically predicted for charged-finish droplets at 20 and 10 droplet-diameter spacings, respectively, from an oppositely charged filament. Prototype evaluations online at a full-scale 15-m/s polymeric fiber production unit will subsequently be reported. © 2006 IEEE. en
heal.journalName IEEE Transactions on Industry Applications en
dc.identifier.issue 5 en
dc.identifier.volume 42 en
dc.identifier.doi 10.1109/TIA.2006.880899 en
dc.identifier.spage 1133 en
dc.identifier.epage 1138 en


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